Floor tiles from plastic waste where to buy. Do-it-yourself paving slabs from plastic bottles

Every homeowner goes to great lengths to ensure that his adjoining plot looked good. Many try to do all the arrangement on it with their own hands. This brings not only moral satisfaction, but also cost savings.

A convincing example is the tile from plastic bottles which can be made at home. At the same time, in this way, the problem of recycling used raw materials is also solved. You will learn how to make such a tile yourself from this article.

Why is it beneficial to do so?

There are several reasons that encourage the owners to start arranging the sidewalk on the site from such an unusual material. And, perhaps, the most important of them is the low cost of the manufactured material. There are no problems with raw materials, I mean plastic bottles, today. On the contrary, almost every homeowner has to deal with the issue of their disposal.

And, of course, an important role is played by the fact that expensive equipment and special equipment are not required for the manufacture of plastic tiles. Everything you need for this is on every farmstead.

The production technology is quite simple and everyone can do it, there would be only desire and patience. And how to make paving slabs yourself from plastic bottles will be discussed below. This tile has high level wear resistance. It is easily dismantled and its restoration in case of damage to individual sections does not require large expenditures.

Constituent elements

To get paving slabs made of plastic, only three main components are enough:

Sand;
Polymer;
Dye.

In the manufacture of all the constituent parts are mixed, then heated and pressed under high pressure. As a result of mixing, the color of the tile is uniform.

Benefits of a plastic bottle walkway

Polymer sand coating is particularly durable. It is much more durable than concrete tiles, which breaks easily, especially in the cold season. Snow does not linger on a plastic product; due to the high heat resistance, ice does not form on the surface of the material. The material has good grip with shoes, so there is practically no slip.

Watch the video, everything is very simple:

According to many characteristics, this coating is significantly superior to vibrating plates and other analogues.

Tiles made from plastic bottles have a number of features that distinguish them favorably from the cement version. In particular, these are:

High bending strength;
Small specific gravity;
Significant operational period;
impact resistance;
Low rate of water absorption;
Frost resistance;
Easy care;
Easy to cut and drill with little effort.

In addition, the material does not lose its original appearance over the years, as it has a high resistance to direct sunlight.

Paving slabs from ordinary bottles

Coating production requires the following equipment:

extruder;
Melting apparatus;
Press for molding.

Although the manufacturing process is environmentally friendly, however, it should take place in a well-ventilated room or outdoors.

The production technology is not complicated and consists of the following points. First, plastic containers are placed in the extruder. They are finely crushed, the resulting small pieces are heated with constant stirring.

At the next stage, the resulting mixture enters the melting apparatus. Wet sand and dye are also added there. As a result of mixing and heating to a certain temperature, a viscous mass is obtained at the outlet, which is quickly poured into pre-prepared forms. Then it is compacted by pressing equipment. At the end of the process, the finished tile is given time to cool.

The resulting polymer sand product almost no different in shape from ordinary concrete or cement tiles, since the same molds are used in their production for casting.

Plastic tiles can be different color, any shape, texture and vary in size.

Main characteristics of the material

In many of them, the material compares favorably with similar products. First of all, it should be noted that it is an environmentally friendly product. During its operation, no release of carcinogenic substances hazardous to human health is observed.

The tile is able to withstand repeated freezing without losing its properties. The material, despite its considerable strength, is quite plastic. It is highly resistant to aggressive acids and other chemically active substances.

The substance of the product does not soften as a result of heating by sunlight. Its surface does not slip, as it has a good grip on the sole of the shoe.

Another positive quality coatings - maintainability. A damaged element can be easily replaced with another one. The material does not fade in the sun and is preserved in its original form. Availability of various color schemes contributes to the fact that tiles can be used to solve any design project. It is used in the ennoblement of a variety of landscapes.

Do-it-yourself tiles made from plastic bottles do not prevent water from entering the soil. Puddles do not form on its surface, which means that in winter time there will be no ice on the sidewalk.

In the manufacture of the material, the ratio of raw materials used is as follows:

Sand - 94 parts;
Plastic - 5 parts;
Dye pigment - 1 part.

What polymer raw materials can be used

Having decided to make tiles at home, you should worry about the presence of not only sand, but also plastic in sufficient quantities. If there are not enough used plastic containers in your household, this is not a problem. Polymer waste can be found in the area, especially a lot of it in spontaneous dumps. IN last resort it can be purchased, and not for a lot of money, at recycling points.

We watch video different kinds tracks:

Plastic waste does not need to be sorted and cleaned. Under the influence of high temperatures during melting, paper or food residues will burn out and the quality of the finished product will not be affected in any way.

The production of paving slabs, both industrial and independent, from plastic bottles allows the use of any polymer material. Including old plastic wrap or bags. It is desirable that half of the composition of the raw materials be rigid polymers, such as:

Polypropylene;
Polystyrene.

The cost of such waste is approximately estimated at 3 thousand rubles.

In the manufacture of tiles, the moisture content of sand should be within 10%, and the content of clay and other impurities should not exceed 20%.

Nowadays, you can buy a dye of any color. It is inexpensive, the cost of a kilogram of the substance is about 90 rubles. You can do without it, but the products will turn out to be a boring gray shade. Such tiles look stylish on garden paths will no longer be.

It should be noted that the material is durable. It has high strength and is resistant to abrasion. Painted tiles are visually beautiful and may have different shape. And most importantly, it is quite within the power of everyone to do it on their own at home.

To save color, layer-by-layer casting is sometimes used. At the same time, a colorless layer is laid on the colored layer, which, in turn, is covered again with color. The thickness of each layer is 1-2 centimeters.

Defective tiles or fragments remaining after cutting can be reused after crushing them. Experts advise molds to be processed before pouring special composition, which will prevent the solution from sticking to the walls.

The production of paving slabs from plastic bottles is a solution to a number of problems. First, recycling. Previously, it accumulated in huge quantities and occupied kilometers of free space, but now it is beneficial. Secondly, this is the production of a budget finishing material: there is no shortage of plastic, the rest of the components are inexpensive. Thirdly, the technology allows you to create products of any shape and size - new opportunities are opening up for landscape design(sand-plastic paving slabs is street). What attracts consumers to it, the details of industrial and private production, the features of paving with paving slabs - that's what potential buyers are interested in.

Material Advantages

Plastic tiles for a private house, landscaping near an office building or finishing a public area are not just fashion trend. Reuse raw materials is the current trend.

But she has a number of other advantages that favorably distinguish this particular product among concrete and ceramic counterparts:

Availability. It will not be difficult to find it on sale and, recall, the cost this building material quite acceptable.
Wear resistance. The polymer, which underlies the product, perfectly withstands temperature extremes and heavy rainfall - it is resistant to moisture, and if liquid gets into the gaps between the plates, it does not blur the track. Plastic paving slabs are perfect for street furnishing and private estates and public areas.
Longevity. Able to remain attractive appearance and durability for 50 years.
Ease of repair. Damaged single products, if necessary, can be easily replaced with new ones.
Ease of use. It seems that the surface of the tile is perfectly even (the consistency of the polymer contributes to this), but it does not slip: sand particles (abrasive) prevent this, making it completely safe.

This - good decision and for the playground. Injuries on it are not uncommon, and an anti-slip coating will help to significantly reduce their number.

Production features

Unlike other outdoor finishing materials, plastic paving slabs are made as on manufacturing enterprises as well as at home. This is very convenient if plastic container accumulated over several years, and it needs to be disposed of. It is also a great option for those who like to do a lot with their own hands. To organize home production, you only need a small but well-ventilated room, raw materials and a few equipment for the production of plastic paving slabs:

extrusion (melting) machine;
molding press;
forms.

As for materials, it is recommended to use hard polymers (those same plastic bottles) and soft polymers (plastic bags). The ratio of hard and soft plastic should be approximately 3:2 - this will achieve the best performance finished product. Pure river sand and a coloring pigment (preferably inorganic) are added to this mixture. It is not recommended to add rubber or polycarbonate to the mixture for paving slabs - this will not make it stronger or more elastic, but it will break the homogeneous structure.

Next, the mixture is prepared in an extrusion machine and poured into pre-prepared molds. A few days later in vivo plastic paving slabs for summer cottages are drying and ready for use.

You can not buy ready-made forms, but make them yourself. The result will be more interesting if you use different dyes and combine tiles of different colors.

Making your own molds

It only seems complicated because plastic is rarely used as a raw material in everyday life. In fact, making the mold takes several hours.

You will need materials:

wooden boards;
screwdriver;
saw (jigsaw);
self-tapping screws;
plastic;
oil (can be machine);
oil brush.

Then the template. It is made on paper, drawn on the ground. Or they don’t do it at all - when asymmetric shapes are needed, and you want to spend a minimum of time on production. Manufacturing plastic molds for paving slabs is as follows: from wooden elements a frame is assembled, the inside of which is smeared with oil (so that the form falls behind more easily). Plastic is poured into it in a uniform, not very thick layer. In the warm season, 50-80 minutes are enough to dry the mold. The same frame can be used several times, but if you make several frames, the process of making tiles will go faster.

The technology for manufacturing paving slabs from plastic bottles is environmentally friendly. However, it is recommended to use a respiratory protection mask and gloves when working.

Laying technology

Not everyone is interested in how to properly make paving slabs from plastic bottles: it is easier for many to buy ready-made products. But almost everyone is interested in how to properly stack such material. Subject to right technology the coating will be stable and durable.

If paving slabs from plastic bottles are laid with their own hands, they do it in different ways - the right technique is determined by the conditions further exploitation. From the surface of the area where the tile is planned, remove upper layer soil (15-20 cm thick). Then they make a "pillow" - its composition depends on the intended use of the territory.

Tiles are laid on the “pillow” in the chosen order, the cracks are covered with fine river sand, watered from a watering can - this is how sand is compacted and its excess is removed from the surface of the tile. If the laying of plastic paving slabs (it doesn’t matter, with your own hands or with the hands of a specialist) involves the use of sides, a deep concrete “cushion” is required for the sides so that the “ribs” are firmly entrenched in the ground.

Paving slabs made of plastic - the material is modern, beautiful, comfortable. It has excellent performance properties. They make it and lay it on their own or turn to the masters - and just enjoy the excellent result.

Today, home production is . For example, an activity such as does not require huge costs, including for renting a room, and you can easily find any instructions, including on, on the Internet.

As a rule, home production implies location in a separate room of an apartment or, for example, in a country house or garage. It all depends on what you are going to produce. If your choice fell on the manufacture of paving slabs, the garage is the ideal solution.

Production of paving slabs at home

The business of making paving slabs at home is quite profitable and does not require huge expenses. All you need is a room (ideally a garage), some (in particular, machines and molds), raw materials and understanding, because you will need to register your activities. The instruction for the manufacture of products is quite simple. You just need to do the right thing at every step.

Do-it-yourself paving slab manufacturing technology

The simplest and most demanded paving slabs on the market are made from concrete mix using special forms, which can also be purchased. Almost all that is needed is to learn how to properly prepare the mixture and properly maintain it in the forms. The whole process takes place in several stages:

form preparation;
preparing a mixture for future tiles;
tile formation;
aging for a day in molds for tiles;
stripping tiles;
package.

Form preparation

As a rule, metal, plastic, polyurethane and rubber forms are used in the manufacture of paving slabs. Concrete in them can be poured both after lubricating them with a special composition, and without lubrication. Imulsol is used to lubricate the forms, but if you are going to do without it, you should first treat the forms with an antistatic agent.

Advice: the lubricant for the form should not contain petroleum products, as they can damage it. The lubricant layer must be thin, otherwise unnecessary pores may remain on the surface of the finished product.

Preparation of concrete mix for the manufacture of paving slabs

The easiest and most correct way to make a mixture for the production of paving slabs in accordance with GOST. To do this, it is necessary to choose sand of at least the second fineness module and fine crushed granite (fraction size of 0.5-0.1) or screenings, taken in a 1:1 ratio. In addition, you will need to choose a plasticizer and pigments for coloring your paving slabs.

Polypropylene, polyamide and other fibers can be added to improve quality, strength and wear resistance. As for cement, sand and gravel, they are mixed in the following proportion: for one part of cement there are 2 parts of a mixture of crushed stone and sand. Polypropylene and fiberglass, as a rule, are introduced together with water, and polyamide is added to the already prepared mixture.

Tile formation

As a rule, tiles are formed and compacted on a special vibrating table. It is best to use layered production. So the density and quality of the tile will increase, and if desired, the pigment can be saved by laying it in only one front layer.

First, the front layer is placed in the mold and compacted for 40 seconds. Next, a second layer without pigment is laid and compacted for another 20 seconds.

Advice: concrete may not always be of reference quality, so sometimes you will have to choose the time of compaction yourself, and this will be the best option.

Curing products

Some manufacturers of paving slabs try to withstand finished products using an additional increase in temperature, but in reality this is not necessary, and 15-17 degrees is enough for paving slabs. You need to fold the finished products in 3-9 rows, depending on their shape and thickness.

Stripping

Stripping finished products from forms occurs, as a rule, on a special knockout table. Usually, before stripping, it is recommended to subject the mold with the product to 2-3 minutes of heating in hot water but sometimes it is not necessary. However, it should be noted that stripping without heating can lead to deformation and damage to products.

Package

After stripping, the tiles are placed on pallets and tied with packing tape. After that, it is desirable to cover plastic wrap. After 7 days (in winter about 28 days) of exposure, it will be ready for use.

Equipment for the production of paving slabs by vibrocompression

So, equipment for the production of paving slabs does not require huge investments, and its quantity is quite acceptable for purchase with a small starting capital. All that is needed for work at first and subsequently is:

2 padded vibrating tables with a vibrating block;
stripping vibrating table without vibrator;
vibrating table without forced action skip;
metal, plastic or rubber molds.

Production of luminous paving slabs

Fashion changes from year to year, including landscape. Therefore, to decorate summer cottages and personal plots, more and more new “chips” and designs are being invented. One of these "chips" is luminous paving slabs. In addition to the fact that it glows beautifully in the dark, it also helps not to stumble, slightly highlighting the path.

The manufacturing technology of unusual tiles differs little from the manufacturing technology of the standard one. It is done in the same way in layers, only a luminescent substance is added to the front layer instead of a pigment. Also, using the machine, they can make drawings for every taste.

It is worth noting that the luminescent substance is so durable that it can collapse after the concrete itself has deteriorated.

Production of rubber paving slabs

Rubber paving slabs have recently come into use and have proven themselves as an anti-slip coating at any time of the year.

paving slabs of this type can be made with your own hands from rubber crumb, which can be both natural and artificial. the best operational qualities has the second option, but natural rubber can be safely disposed of. At home, crumb rubber is most often obtained from the rubber tires of cars.

The price of equipment for the production of rubber paving slabs

The manufacture of paving slabs from crumb rubber differs significantly from conventional concrete. It requires a completely different equipment, more expensive. So, you will need:

molds - from 30 thousand rubles apiece;
volcanic press - about 350 thousand rubles;
raw mixers - about 150 thousand rubles;
drying chamber - 100 thousand rubles.

Raw material

The raw materials needed for the production of rubber paving slabs cost quite a bit. Some materials can be prepared by hand:

crumb rubber - 15-35 thousand rubles per ton (you can make it yourself);
polyurethane glue - 150 rubles / kilogram;
dyes - 10 rubles / kilogram.

Paving slabs from plastic bottles

Another type of unusual and practical paving slabs is made from plastic bottles, plastic bags And plastic boxes. Despite the relatively low cost of raw materials, you may need a large start-up capital because the equipment is quite expensive.

room

Whatever production room you choose, it should be at least 70-80 sq. m. and have access roads convenient for delivery and export. In addition, 360 V is needed to connect expensive electrical equipment. For extensive production, a warehouse for raw materials and finished products and staff room.

Equipment

Equipment for the manufacture of plastic tiles costs from 900 thousand rubles to 1.5 million rubles. The whole line consists of:

polymer crushers;
mixing unit;
forming unit.

Molds are usually made from plastic, fiberglass and rubber.

The cost of paving slabs

So the cost of one cubic meter paving slabs is about 3 thousand rubles. From this amount, approximately 16 square meters of tiles can be assembled. The selling price of a tile is about 200-300 rubles per square meter, which is relevant for plastic and concrete products. Rubber will cost the buyer 100-150 rubles more.

Production of paving slabs at home - reviews

Arthur:
I used to have an old car and my own garage. The time has come, and I decided to part with my car, use the proceeds to make repairs in the apartment, and then save up for a new one. But while I was looking for interior solutions on the Internet, I came across an offer to make paving slabs at home. I thought a little and went to the garage to take a closer look at how my production would look in it. I figured it would be better to invest in own business and use the proceeds to repair and buy a brand new car. After consulting with his wife and older children, he decided to purchase equipment, molds, as well as cement and sand. The first products did not turn out quite the way I would like. Of them I made small plot floor in the garage, where he later put the dryer. But after only a couple of batches of bad tiles, I learned how to make the perfect one and, with a clear conscience, I put in an advertisement for the sale and customization. The cost indicated below the market, so there was no end to the buyers. Later, I bought various dyes and increased the cost of the product. Now I earn much more than wage which I had at my main job. And I'm already thinking about buying equipment for rubber tiles and expanding production.

Eugene:
By profession I am a builder. In addition, I really like to invent something new, decorate and improve my own home. I needed to make a path in the country and I decided not to buy paving slabs for this and not to knead concrete for a standard pour with formwork. I made several molds from wood and scrap materials, carving an intricate pattern on one side. I chose the most convenient sand and gravel, and also bought several packages of cement. When I completed my plan at the dacha and completely laid the path, a neighbor came to visit me. She liked my work so much that, without ceasing to admire, she tried for a long time to ask me where I bought such a magnificent and original tile. She did not believe that I made it myself. But when I showed her the forms I used, she immediately asked me to do her a favor and make the same track. For this work, I received an impressive amount and thought, why not start mass production. Now almost half of the holiday village has been laid with my tiles, and I am gradually buying equipment and will soon open a large workshop.

Vladimir:
My mom is very creative creative person. When my father passed away, she and I got his car and a whole garage of old rubber tires. One summer I decided to clean up the garage and take them to the landfill. But my mother stopped me, saying that they can try to put them into some business. She offered to transform the site with their help and carved a magnificent rubber dragon with a knife and scissors. I got on the Internet in search of information on how these same tires can be used. From a heap of information, I chose for myself an interesting and, as it seemed to me, cost-effective. Namely - the manufacture of paving slabs with their own hands from crumb rubber. But I was very upset that such production requires expensive equipment. However, I decided not to give up and from the whole list I chose, in my opinion, the most important thing - a heating cabinet and a rubber crusher, and began to save money for them, working every day. In addition, my mother and I bought some glue to try and some metal molds. At first, we managed to make two dozen meters of rubber tiles, spending all the tires we had on it. I wanted to sell them and put up an ad on the board, but we only got a couple of calls, but the tiles never sold. I had to use it for my site. But I was not going to give up and decided that it was worth buying colored rubber crumb. What was my surprise when, after the announcement, the phone practically did not stop, and the buyers instantly dismantled the first batch. Now my mother and I have registered individual entrepreneurship for her and we are buying the last small equipment.

Christina:
My husband and I have lived in perfect harmony for almost 40 years and have not acquired any particularly valuable property except for a house and an incredible amount of garbage in the form of plastic boxes, various bags and bottles. Love is love, but we both wanted to improve our financial situation. Both of us have already become pensioners, and payments from the state were barely enough for food. At first, we wanted to sell scrap metal and glass bottles that we have accumulated. But for all this we would have bailed out mere pennies. BUT plastic trash and cost virtually nothing. We thought about what to do with it: throw it away or use it. It was decided to go for reference books and books like " House master" in book store. In one of these reference books, we found instructions for the manufacture of plastic paving slabs. Moreover, it even gave diagrams for some machines that the husband could make on his own. But before we got to work, we asked our neighbors if they had heard of plastic paving slabs. We showed them photos and talked about its advantages, after which most of the neighbors said that they were ready to purchase such a product for themselves. And some even made an order. The first batch turned out with great difficulty and mistakes, but the second one was not ashamed to be sold to customers. Since my husband and I are not rich and do not strive for special wealth, we settled on a small production to order. And this money is quite enough for us to eat deliciously, dress beautifully and live with dignity.

Recently, paving slabs made from tires or plastic bottles, often created by hand, are positioning as a popular landscape material among owners of private houses, summer cottages.

Although, despite the "home-made" nature, tiles are increasingly used specifically for arranging various objects. public purpose, for example, squares, sports grounds, parks, and pedestrian crossings. The owners of private objects themselves, with no less success, make original tiles for laying the floor in the garage, gazebo.

If you have a huge land plot, on which a tennis court or a basketball court is located, it is worth immediately developing a plan for laying this surface with an original, unlike anything material with your own hands.

Advantages and specifics of the material used

The main advantages that distinguish the tile material, created by hand from improvised materials (tires, plastic bottles), include the following:

Production of coating from used car tires

New pavement from old tires

The production of material and laying it with your own hands provides for the following:

Production and installation of plastic structures, bottles

Paving slabs from plastic waste

You can also consider the production of tiles from plastic bottles with your own hands, which is simple and affordable. In particular, there are several key features that should be taken into account:

The main advantages of plastic products

Plastic bottles are distinguished by their compliance with all environmental requirements and standards, positioning them as a clean product. During operation, carcinogenic substances do not affect the human body, thereby becoming a completely safe product in all respects.

Ultimately, the coating created is able to withstand many hours of stress, as well as the impact environment, for example, freezing, while the properties are not lost over time. In addition, the surface is non-slip, guaranteeing an excellent combination with shoes.

And finally, it is impossible not to answer the maintainability of the structure, because a damaged element can be easily replaced with a new one, without spending too much time and effort. As with rubber, plastic bottles are affordable and beneficial to the owner, and have all the relevant strength characteristics.

Video: Rubber crumb coatings

Good alternative to traditional concrete pavers is a polymer sand tile. Due to its high performance, the product easily copes with the tasks assigned to it. Finished elements are distinguished by low weight, high strength and wear resistance, a large selection of colors and shapes. In this regard, many entrepreneurs decide to build their business on the manufacture of this paving. The article will describe polymer sand tiles and its production. We will also describe the manufacture of polymer tiles at home.

Characteristics and advantages of polymer tiles

Polymer sand paving products have the following composition:

the main volume (3/4) is occupied by quartz sand;
a quarter of the composition is high-pressure plastic;
pigments.

Thanks to this composition, the polymer raw material is resistant to external influences and at the same time plastic, which facilitates the molding of the future product. The advantages of this material include the following:

Such pavement tiles will last up to thirty years.
A special production technology makes it possible to produce a product that is resistant to temperature extremes and its limiting indicators (withstands up to minus 70 ° C). Plastic in the composition of the tile increases the moisture resistance of the product. Thanks to the sand components, the pavement is resistant to aggressive liquids and oils. The tile can withstand significant loads.
During the manufacturing process, the product is given desired color and shape, which guarantees a wide range of products. There is also a choice of surface options (matte, structured, glossy).
Recycling PVC waste (plastic bottles, boxes, bags) solves the problem of their disposal.
Light weight, strength and low abrasion.
Under sunlight, the product does not emit toxic fumes.
Maintainability and easy installation.
The coating does not accumulate dirt and is easy to clean.
Possibility of making at home.
Extensive scope of use (as pavement coatings and areas in private households and in public places).

Material used

The production of polymer tiles requires the following raw materials:

used as a binder crushed polymers, they occupy a quarter of the volume (usually polystyrene, polypropylene and LDPE are used);
sand acts as the main filler (it accounts for 75% of the total volume), well-sifted sand of medium size is chosen (it must be washed and heated to high temperatures;
inorganic pigments(for red, orange or brown tiles iron oxide is used, chromium oxide is used to obtain a green coating, titanium dioxide allows a white tile to be obtained).

In order to reduce the cost of purchasing raw materials, it is practiced to manufacture tiles from plastic bottles and other PVC products, for example, boxes or even films (but in the latter case, no more than half the volume of all polymers). Because the polymer is neutral chemical composition, acts as a solvent Nitric acid. To obtain a homogeneous mixture, plastic is melted at a temperature of 180 ° C and high pressure. The melting process is called extrusion.

Necessary equipment

The manufacture of paving slabs from plastic bottles is impossible without the use of special equipment:

plastic crushing machine;
scales;
melting apparatus;
Press forms;
Press;
extruder;
listing equipment for the production of polymer sand tiles, it is worth mentioning devices for cooling products;
forklifts are needed to move finished products.

For the production of plastic tiles at home, a molding press, a melter and an extruder are enough. If production is established on an industrial scale, then a molding unit, a thermal screw-mixing machine and a polymer crusher cannot be dispensed with.

Important! In the manufacture of tiles for their own needs, a drill with a mixing nozzle is used to mix the components.

Also, for the production of tiles from plastic bottles, you will need molds for pouring the mixture. They are bought online. There are molds made of plastic, rubber and fiberglass. Rubber molds are the most durable (withstand up to 500 cycles), but also expensive. Fiberglass products are suitable for large tiles, but need additional lubrication. The most commonly used molds are made of ABS plastic.

Advice! Do not forget to buy molds for making curb stone.

Technology for making tiles at home

Production polymer-sand tiles carried out in several ways:

Method of hot pressing of a polymer mixture.
Vibrocasting with the use of plasticizers.

Vibrocasting allows to obtain products with low porosity. The method of hot pressing produces tiles with excellent technical and operational characteristics. At the factory, for the production of polymer sand coating, the technology of vibrocasting and hot pressing is used simultaneously.

Tiles for own needs are produced directly on the street or in well-ventilated areas.

The manufacturing sequence is as follows:

Plastic bottles are placed in an extruder for grinding raw materials. Instead of bottles, old plastic boxes are sometimes used.
The heated mixture is then poured into a melter. Moistened sand and dyes are also added there. As a result of mixing and simultaneous heating, a mixture of a viscous consistency is obtained.
This composition is poured into molds and pressed on special equipment.
Finished products are cooled.

Coating technology

Do-it-yourself polymer sand tiles are quite easy to install. Laying is carried out on one of two types of base:

rubble;
sandy.

When laying on a sandy base, work is carried out in the following sequence:

In the place where the tiles are supposed to be laid, the soil is removed to a height of 150-200 mm.
The soil is leveled and a surface slope is created for the drainage of sedimentary water. The surface is rammed.
On the sides of the path or platform, ditches are made for laying curbstones. The bottom of the ditches is compacted.
Then, sand is poured into the prepared ditches for the curb to a height of 50 mm. The sand is moistened with water and rammed.
Strictly along the line of the curb, pegs are driven into the ground and the cord is pulled.
The bottom of the grooves is poured cement mortar and install curbs.
Strips of geotextile with an overlap of up to 20 cm are laid on the compacted base of the tracks. The edges of the strips are connected with adhesive tape.
Next, sand is poured in several layers, followed by wetting with water. Also, do not forget about tamping each layer.
A reinforcing mesh with a mesh size of 5 by 5 cm is laid on the sand. A dry mixture of sand and cement is backfilled over the mesh (observe the proportion of 3 to 1). The backfill is slightly wetted with water.
Now start laying the tiles. The elements are laid out on the sand at a distance of 3-5 millimeters from each other. Use a rubber mallet for leveling.
Seams between paving elements are filled with sand.

If desired, you can compare with the cost of laying paving slabs.

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