Wire products small batches. Own business: production of commercial equipment

A wire is a metal thread or cord. As a rule, the wire is of round section, but there are also products of hexagonal, square, trapezoid or oval section. The wire can be made of steel, copper, aluminum, zinc, nickel, titanium and their alloys, as well as a host of other metals. They also began to produce bimetallic and polymetallic wires.

More often, wire is produced by drawing or drawing through successively smaller holes. As a result, it is possible to obtain a wire of different diameters up to tens of millimeters.

The wire differs in breadth of application. So it can be used in the manufacture electrical wires, springs, hardware, drills, electrodes, thermocouples, various electronic devices and for other purposes.

Wire Making Equipment + Video

Wet drawing machines, as a rule, operate using sliding technology and can be combined with dry drawing machines of any multiplicity. They are equipped with independent synchronized electric motors in different modifications.

Direct-flow dry drawing mills are also widely used, which differ in the most modern design. Such mills are mainly used for the production of small diameter wire from high-, low-carbon and stainless steel. Main distinctive features the mill is compactness, lack of belts and pulleys between drives and drums, noiseless operation, absence of vibrations. Structural design is main feature such mills. Due to the strength and stability of the frame, the mill can be completely transported, hence the minimum time spent on installation and cabling.

Direct-flow dry drawing mills differ horizontal arrangement drums. Such mills are usually used for the production of wire from low-, high carbon steels as well as stainless steels. The advantages of such equipment are high reliability, ergonomics and ease of operation of the structure, which does not require a special foundation during installation. Also, the unit uses a highly efficient drum cooling system and offers optional equipment.

A variety of wire rod unwinders are also useful for wire production.

Video how to make copper rod:

Also in the field of production, cigar-type twisting machines, double-twisting machines and rope-type twisting machines are widely used.

Wire production technology + video how to do it

The production of wire involves a series of classic operations that can be repeated up to three times. The number of repetitions depends on what size wire diameter is needed.

The first stage of the process is the heat treatment of the metal. Then the metal surface is prepared for drawing. At the final stage, drawing itself to a given size is carried out.

How do:

In order to provide the wire with special properties, additional operations are introduced during its production. For example, different coatings are applied or heat treatment is carried out. The main equipment in the production of wire is a furnace with low-oxidation heating. Descaling is carried out by means of solutions of hydrochloric and sulfuric acids. Borax, lime, phosphate salts and copper are used in drawing as an under-lubricating layer.

Another equally important equipment for the production of wire are mills with intensive cooling of drums and dies. It is they who are used directly for the use of drawing. The use of such a process provides high ductility and strength properties of the metal.

Due to the use of modern lubricants, high corrosion resistance, high adhesion to various materials and optimizing the amount of lubrication.

In order to increase the quality of the wire produced, it is necessary to systematically update the drawing equipment, equipping it with additional devices, for example, to relieve internal stress and for other purposes.

In order to achieve different coating thicknesses, it is recommended to apply the zinc coating by dipping the wire into the appropriate solution. By using special cleaning materials and emulsions, zinc coatings can be given maximum gloss, smoothness and protection against corrosion for a long period of time.

Galvanizing line:

Quality finished products largely depends on compliance with all requirements and the rate of manufacture of wire. The stability of the technological process has a direct impact on the quality of the finished product.

It should be noted that one of the trends modern production wire is the transition from the classical technology of chemical etching in a standard solution of hydrochloric acid to clean the surface of the wire rod from scale to a more promising and as safe as possible for environment, acid-free technology mechanical cleaning. For this, it is used modern equipment for mechanical removal scale. With it, you can achieve a high degree of purification, comparable to that obtained with standard acid pickling. At the same time, the technology is characterized by a very large practical application. Moreover, the new technology avoids significant problems associated with the disposal of waste solutions.

Section 2. Technology for manufacturing products from thin sheet metal and wire

Topic 2.4.Alignment, marking, wire cutting technology

§ 12. MANUFACTURE OF PRODUCTS FROM WIRE

1. What are the 3 stages of the design of sheet metal products?

2. What are the similarities and differences between wood and sheet metal product design?

3. Is the product called an analogue? model? layout?

4. What is the manufacturing technology of the product according to the template? stencil?

5. What dimensions of the product are put down on the graphic document?

6. What technological operation is performed before the manufacture of products?

Wire can be made into many different useful products. Typically, factories produce wire in coils. For the manufacture of the product, it is necessary to cut off (bite off) the workpiece desired length. Perform the specified technological operation with the help of wire cutters. Depending on the thickness of the wire to be cut off, the industry produces different kinds wire cutters (Fig. 132).

Pliers are used to cut off aluminum or copper wire (Fig. 133). This is a multifunctional locksmith tool with which you can cut soft wire of different diameters, squeeze small parts, press (seal) wire junctions, bend wire, sheet metal, and more.

Rice. 132. Types of wire cutters for cutting steel wire: a - up to 5 mm in diameter; b - up to 3 mm in diameter; c - with a diameter of more than 8 mm

Rice. 133. General purpose pliers

When cutting wire with pliers or wire cutters, they are held with the right hand, covering the handles with four fingers. Holding the wire with your left hand, it is placed between cutting edges, directing the upper blade exactly along the marking line, which should be visible during cutting and remain on the workpiece as an allowance for its further processing (Fig. 134).

Then, squeezing the handles of the nippers with all fingers, except for the little finger or index finger, which serve to retract the lower handle to the required angle, cutting is performed, which is completed by gripping the handles with all fingers.

The steel wire is divided into pieces, filed with a file edge and broken.

But, before starting work, the separated piece of wire must be straightened. Various techniques are used to perform this technological operation.

Soft wire made of copper and aluminum with a diameter of up to 3 mm can be straightened by moving it under tension around a cylindrical mandrel or between two compressed wooden blocks or between scored in a row in wooden board nails or a mallet wooden stand(Fig. 135).

The steel wire is straightened with a mallet on a steel or cast iron plate or with a hammer on a wooden stand. To do this, a wooden plate is placed on the tabletop of the workbench, the wire is placed on it with the bulges up and light blows are applied to the curvature.

Straightening starts from the middle of the workpiece, first to one end, and then they take it by the opposite part of the workpiece and perform the same technological operation (Fig. 136).

Straighten the wire with a metal hammer metal surface it is impossible, because the workpiece from this splashes, that is, it is damaged.

Rice. 134. Cutting wire with wire cutters

Rice. 135. Methods for straightening wire from soft metals: a - attraction; b - wooden bars; in - stretching between the nails; g - mallet

Short workpieces can also be straightened with pliers and pliers (Fig. 137). Depending on the purpose, pliers have a different design. Pliers with flat toes (Fig. 138) are used for fixing flat, round objects, straightening and bending workpieces, etc., and with bent ones - for working in hard-to-reach places.

After leveling the workpiece, they begin to design the product. This process consists of similar steps as the design of sheet metal products. First of all, the purpose of the product, its shape, the dimensions of the structural elements and the product as a whole, the material from which it is supposed to be made, and the like are determined. The shape, dimensions of the product, other data necessary for the manufacture of the product and its control are depicted on a sketch, technical drawing or drawing.

Rice. 136. Straightening steel wire

Rice. 137. Types of pliers

Rice. 138. Straightening wire with pliers

Rice. 139. Types of round-nose pliers: a - with a straight toe; b - with a bent toe

Rice. 140. The sequence of bending the wire ring with round-nose pliers

After completing the drawing, the necessary materials, tools and fixtures are selected, the workpiece is cut off with a processing allowance, and the product is manufactured.

Details of complex curvilinear and rounded shapes are made using round-nose pliers (Fig. 139), so, for example, a ring can be made (Fig. 140).

It is better to bend steel wire on a mandrel (Fig. 141).

Rice. 141. The sequence of bending the product on a cylindrical mandrel

Rice. 142. Wire bending: a - pliers; b - with a hammer

Rice. 143. Reception of winding wire on a mandrel

Rice. 144. Reception of cutting a spiral

Bending the wire at different angles can also be done in a vice with pliers and a hammer using a wooden adapter (Fig. 142).

For the manufacture of rings, spiral coils are wound on cylindrical rods. The rod with one end of the wire is clamped in a vice, then, pulling the wire, tightly, without gaps, wind the coil to coil (Fig. 143).

If you cut the spiral, the turns will fall apart into rings (Fig. 144).

In industrial conditions, special machines are used for the manufacture of bent parts of various machines and mechanisms (Fig. 145).

When working with wire, you must observe following rules labor safety:

1. When cutting the workpiece, do not bring the wire close to the face.

2. It is allowed to work only with a serviceable tool.

3. Do not keep the hand that holds the workpiece close to the cutting or bending of the wire.

Rice. 145. Machine for bending and processing wire

4. When performing work using a mandrel, it must be securely fixed in a bench vise.

5. Work should be done with glasses and gloves.

PRACTICAL WORK №11

Making a scriber

Equipment and materials: steel wire blank, cylindrical mandrel, metalwork ruler, wire cutters, pliers, round nose pliers, right stove, mallet, bastard and lichkuvalny file.

1. Familiarize yourself with the drawing of the product (Fig. 146) and technological map for its manufacture (Fig. 147).

2. Pick up the tools and materials necessary for the manufacture of the product.

3. Weave the product in accordance with the technological map.

Rice. 146

ROUTING

PRACTICAL WORK №12

Making a puzzle

Equipment and materials: pieces of billets made of aluminum and copper wire, mandrel, locksmith's ruler, wire cutters, pliers, round nose pliers, right plate, mallet, sandpaper.

Work order

1. On the instructions of the teacher or according to the drawings of the approximate objects of labor, get acquainted with their design features (Fig. 147).

2. Choose the object of labor according to your own design.

4. Treat, if necessary, the blanks with sandpaper.

5. Determine the purpose of each workpiece.

6. Make each piece of the puzzle according to its drawings.

7. Check the quality of each element.

Rice. 147. Schemes for making puzzles

8. Fold the parts into a structure according to the drawing.

9. Roz "single puzzle elements and syllables again.

PRACTICAL WORK №13

Making a pendant

Equipment and materials: sheet metal blanks, aluminum wire, mandrel, metalwork ruler, wire cutters, pliers, round nose pliers, right plate, metal shears, mallet, sandpaper.

Work sequence

1. Familiarize yourself with the drawing, the scheme for manufacturing the product.

2. In workbook develop operational sketches.

3. Pick up the tools and materials necessary for the manufacture of the product.

4. Make the elements of the product.

5. Check the quality of the work.

6. Warehouses product according to the scheme.

Approximate objects of labor

Making panels "Animal World"

Making a key holder

When straightening, bending and cutting sheet metal and wire, the following safety rules must be observed:

Before starting work

1. Put on your overalls correctly (fasten it with all buttons, hide your hair under a headdress).

2. Carefully prepare your workplace for safe work.

3. Listen carefully to the teacher and get the assignment for the lesson.

4. Prepare your tools and devices for work, making sure they are in good condition.

During work

1. During practical work Students do only those types of work that the teacher instructed.

2. Use a serviceable, well-oiled tool.

3. Use the tool for its intended purpose. Otherwise, you can not only spoil it, but also get injured.

4. Protect your hands from injury by using gloves.

5. Attach the mandrel securely to the lid of the workbench or vise.

6. Do not get distracted while working and do not attract the attention of others.

7. Keep your work area clean.

8. Take care of equipment and tools.

9. Tools common use take with the permission of the teacher and return them immediately after use.

After finishing work

1. Tidy up the workplace, remove parts, material, waste, garbage.

2. Get the tools in good condition.

3. Carefully clean the workplace (do not blow the chips and do not crush them with your hands).

4. Put the tools in the place provided for them.

5. Tidy up your clothes and leave the workshop with the teacher's permission.

6. After the students leave, the attendants begin cleaning the premises.

pincers, wire cutters, round nose pliers, pliers, tongs.

Nippers - tongs with which they cut (bite off) the wire. Round-nose pliers - tongs with round ends of the working part, with which the wire is bent, rings are made from it.

Pliers - universal pliers that combine pliers, wire cutters.

Pliers - tongs with flat ends (sponges) of the working part, with which they bend, twist the wire junctions.

1. Names of the tools with which wire products are made.

2. What is the difference between pliers and round nose pliers?

3. Names of wire straightening methods.

4. How is a soft wire with a diameter of more than 3 mm straightened?

5. What are the similarities and differences between wire cutters and scissors?

6. With what technological operation does the manufacture of the product begin?

7. What is common and what is the difference between the marking of products made of thin sheet metal and wire?

8. What safety rules must be observed in the manufacture of wire products?

Test tasks

1. What is the name of the locksmith operation, during which the wire blank is given the desired shape?

And the riveting

Would straightening

D all answers are correct

D no correct answer

2. What technological operation precedes wire bending?

A straightening

Used grinding

In markup

G polishing

D riveting

3. What tool is used to mark soft metal wire?

A drawing

In pencil

any of the above

D no correct answer

4. What tool is used for marking steel wire?

A drawing

In pencil

any of the above

D no correct answer

5. How should the marking line be placed on the wire blank when it is fixed in a vise for bending at a right angle?

And at the level of abusers

Would be 1 ... 2 mm higher from the level of the muffs

B 1...2 mm below the level of the muffs

Wire products are amazing and unique due to their diversity and uniqueness. This material allows you to create magnificent decorative elements, precious and semi-precious jewelry. Thanks to the use of wires of different diameters, it is possible to obtain interesting products for the home, garden and furniture elements. Jewelery made of gold and silver wire is highly valued even today.

To manufacture a high-quality wire product, it is necessary to obtain the required level of knowledge, gain experience and assemble the necessary equipment for the job. Talent, skill and imagination allow you to create truly amazing masterpieces. This process requires a lot of diligence and patience.

It is now gaining popularity. Increasingly, you can find wire decor in houses and apartments. Contemporary galleries and exhibitions are also adorned with wire exhibits.

Story

Weaving people began in ancient times. In 3000 BC, wire products appeared in Egypt. Also, hair ornaments were made from gold and silver wire in Sumer in 2600. Later it came to Europe. Wire was made by cutting pieces of metal and rolling it between two flat surfaces to smooth out sharp edges, or by spirally winding a thin strip around a core. In the 6th century BC, the Persians began to produce wire by drawing. But in Europe, this method began to be used only in the tenth century AD with the beginning industrial production this material. Many iron wire products have been lost, as they are highly susceptible to corrosion. Currently, the processes of tinning and varnishing significantly extend the life of products.

Weaving tools

Today, wire weaving flourishes in Mexico and Africa. There was also a demand for similar products in Europe, which led to the revival of this craft.

To work with wire, you will need special tools. You can straighten the wire with a mallet. To obtain rings and bends, round-nose pliers are used. To achieve a corner bend, you will need pliers. The cuts are made with wire cutters, and if the wire is too thick, then it is cut with a chisel. Files are used to eliminate irregularities and roughness after cutting. various forms and notches.

Weaving materials

The wire for weaving comes in various sections and diameters. It can be round, square, hexagonal and semicircular. The coating of the wire can be polymer or enamel.

It has a warm pleasant color. Due to the presence of a large number of different degrees of hardness, a variety of diameters and an abundance of enamel coating colors, it is most often used in modern weaving. Silver-plated wire products look especially beautiful.

Brass wire is also divided into soft, hard and semi-hard. Good anti-corrosion properties and the presence of various alloys make it possible to use it in many products.

Very easy to use due to its softness and flexibility. Has a bluish-gray color.

Galvanized is quite difficult to use because of its hardness. It is very springy, and when working with it, you must strictly follow safety rules.

Copper wire weaving

A wide variety of products can be made from copper wire. Various toys and Christmas decorations, money trees, figurines of birds and animals, fish and insects, flowers and lampshades, coasters and holders - these are just a few examples of such works. Separately, it is worth highlighting women's accessories. So, you can make a belt, bracelet, ring, earrings, necklace, chain or pendant from copper.

For weaving products from copper wire, a material with a diameter of 0.2 to 1.5 mm is used. Thick wire is used to create the base of the product, medium wire is used for braiding, and thin wire is suitable for weaving and finishing.

The combination of copper wire and beads allows you to create not only magnificent masterpieces, but also helps children different ages develop motor skills and artistic talents.

Products from beads and wire

For weaving from beads, it is possible to use both ready-made patterns and develop your own. There are several weaving techniques that allow you to create various crafts. Children can be encouraged to make simple flat figurines of animals or favorite cartoon characters using the parallel weaving technique, while more experienced users practice creating three-dimensional figures or decorative ornaments. A wide range of colors makes it possible to produce amazing jewelry and decorative elements. Products from beads and wire allow you to create unique accessories and make life brighter.

Wire weaving at home

Create beautiful decoration home is real. Making a wire product with your own hands is a rather laborious and painstaking process. Depending on the complexity of the work, it takes from several hours to several days, or even weeks, to complete work on your creation. Proper selection of materials and the availability of the necessary equipment will make your wildest dreams come true. Many hobbyists are constantly improving their skills in making wire products. Photos of some of the works can be seen in this article.

Using wire weaving, you can make crafts of varying complexity and beauty. Modern materials and a large number of educational information will help everyone to try themselves in this craft and evaluate their capabilities.

* Calculations use average data for Russia

Wire is an item that is used in many areas of human activity. It is used in the production of many products, but at the same time among the population, individuals, the demand for wire is constant, because it is often used in everyday life. There are several types of wire, which differ in their composition, and hence in their characteristics. Most often you can find cheap steel wire, which in some cases is covered with a special protective layer metal that does not oxidize in air (zinc or aluminum). Often it is also copper-plated, although pure copper wire can also be indispensable. They also use aluminum, metal alloys (therefore, even bimetallic and polymetallic products are distinguished) and even non-metallic raw materials. Thus, the production of wire is a business that is always relevant, and given the variety of these products, any novice entrepreneur will be able to find a niche that is still poorly occupied in his region.

It is with this that you need to start opening your business - with an assessment of the market in order to identify what products competitors offer, what is the demand for a particular product, what is the quality of the products and whether there is a need for something new at all. Technologies are constantly being improved, and formally, metal threads obtained by drawing are referred to as wire. However, this definition is applicable in the technical analysis of the product, in some cases metal wire can be replaced by analogues that do not contain metals in their basis.

Products are also distinguished by cross-section - it can be round, hexagonal, oval, etc.; the size of the wire is also determined by the section, although some enterprises use other methods for determining the size. That is, there are really many opportunities, and it is hardly possible to find a city (except for the largest ones) where everything is produced. possible types wire. However, many metallurgical plants are engaged in its manufacture, for which wire is only one nomenclature item in all its diversity.

Without a precise definition of what products are needed, what are supplied and at what price, one cannot start one’s business, otherwise there is a risk that the offered product has many analogues from other manufacturers, while the market is experiencing a shortage of a completely different one. Of course, the easiest way to deal with the usual steel wire, not covered with a protective layer, there is always a demand for it, but a large number of companies already produce it. You also need to remember that in many cases this or that product is brought from another region, if not from another country at all, so you can easily win local market offering a cheaper product by saving on transportation costs. There are chances to enter this market, but the risks are quite serious, because there have always been and will be many manufacturers, and an entrepreneur must have some kind of competitive advantage.

To get started, you need to register as a subject entrepreneurial activity. There are no restrictions on the form, so if you wish, you can even register as individual entrepreneur. In this case, it will be available simplified system taxation, which will allow transferring no more than 6% of income or 15% of operating profit to the state. But most of the time you need to register. legal entity, and here the society with limited liability, because, as in the case of individual entrepreneurship, the simplified tax system will be available. Next are selected OKVED codes, for wire, which is made as an intermediate raw material for production, the code (OKPD 2) 24.34 Cold-drawn wire (and only for cold-drawn wire) is more suitable, the universal code is (OKPD 2) 25.93 Wire, chains and springs.

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It is also worth familiarizing yourself with the state standards for wire, which are very precisely spelled out, following GOST will allow the entrepreneur to use this as an advantage, although not all consumers are interested in using “standard” products.

Wire production workshop

After that, there is a place for their production. In order to save money, you can be located in the industrial quarters of the city or even on its outskirts; sometimes it is advisable to open an enterprise in a small locality, but located close to a major metropolis. This is necessary to reduce rent, because in the provinces and on the outskirts of the city it is lower than in the center. If possible, you can contact the municipal authorities, and if they are interested in the business of the entrepreneur (if they consider it “useful”), they can allocate territory for favorable conditions for a long period. Otherwise, you need to find a sufficiently large area with already finished buildings; it can be an old and no longer working factory of anything, which can be converted to fit your needs. Otherwise, you will have to buy the land and build buildings at your own expense, while in the case of a long-term lease with a high probability that it will be possible to extend it or buy the land into ownership, you can also start construction. In other words, the entrepreneur is at great risk if he erects structures at his own expense in the territory that can be withdrawn.

The cost of construction is estimated at several million (even more often tens of millions of rubles), because you need to ennoble the site, erect buildings, bring everything necessary documentation. It is also a very lengthy process. Nevertheless, it is worth doing it precisely when the enterprise will be producing not only wire, when an inherently large and diversified metallurgical plant is being built. For the production of only wire, a relatively small area with buildings, rented, is sufficient. The cost of rent depends on many factors, primarily on the city and location in it.

It will require several buildings to work. This includes the administrative block, production shops and warehouses for raw materials, finished products and intermediate production (if any is assumed in the selected work scheme). Following modern ideas about the organization of production, the warehouse of finished products should not be large, all stocks should be minimized, that is, the received goods should be transferred to the consumer as soon as possible, all stocks should not wait in line, but be used immediately upon receipt at the enterprise. True, only a competent and experienced logistician can provide all this.

The largest building is the production workshop, the enterprise can manufacture several types of wire, so there may be several workshops to obtain different types goods. A wire production line sometimes takes several hundred square meters(and sometimes much more) taking into account all the machines, places for transporting products and raw materials, an auxiliary technical zone. The administrative block accommodates people who are only indirectly related to production, these are managers, marketing, accounting, personnel, etc. departments. Of course, they won’t need much space, only a few managers are needed for production, but who are experts in their field, hiring a large staff of “managers” does not make sense. Thus, the territory of its production sometimes occupies several hectares, although with small planned production volumes, a relatively small area with a small workshop and warehouse can be dispensed with.

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It is also worth considering the construction of access roads, and if it is supposed to be engaged in the independent export of products to the consumer, then you still need to take care of the equipment of the car park area. The investment in the fleet is also quite significant: one or even several trucks, auxiliary transport for small transportations and movement on work matters of managers, not taking into account also forklifts that are employed in warehouse and production processes(True, they are often placed in the warehouse itself).

The next question is staff. This will require a fairly large staff of employees - these are operators of all machine tools, managers, administrators, forwarding drivers (although delivery can be entrusted to third-party companies or even agreed with buyers on self-delivery), support staff (loaders, assistant operators, stackers), specialists in working with clients. Only highly qualified specialists can be hired for the last position, the success of the entire enterprise depends on their work, because they find a potential consumer, negotiate and convince him (the consumer) to buy.

At first, if an entrepreneur is able to do such work, he can start negotiations alone and find the first customers, but for development, which is natural, you need to constantly expand your sales base. There are a lot of customers to buy wire - from construction stores to metallurgical plants. An enterprise can work on a wholesale basis (including small ones), if there is a desire to engage in retail sales, then you need to take care of opening a store in the city, although people rarely apply for only one wire, no matter how many of its types, here it will be possible to open either a metal goods store (as an option - to also produce a chain-link mesh or barbed wire), or a multi-profile one outlet. Usually it is more expedient to work with wholesale buyers - they buy a lot of goods at once. A store like "World of Wire" simply will not pay for itself. However, if such a decision was made (or the decision to open a small wholesale store), then you also need your own specialists here, but you can get by with a competent manager and simple sellers.

In order to save money, some business processes (primarily those that are not related to the organization's profit) can be outsourced. This applies, for example, to security activities, because it is usually unprofitable to maintain your own security service. At the same time, when working with a private security organization, the enterprise is put on an alarm system (including a fire alarm), and experts in their field take over the duty at the facility.

Wire production process

The manufacturing process is a rather complex procedure. Depending on the chosen direction, the list of equipment can vary greatly. The most common, steel wire, is produced sequentially in four stages, but each of them consists of many operations. Usually series or series-parallel type of movement is selected. material resources, it depends on the volume of production and equipment. The process is controlled by technologists who are well aware of the metalworking process. Here is a list of equipment of a typical steel production line welding wire supplied by a Chinese manufacturer:

Pretreatment line

1. Unwinder pulling up.

   Emergency stop device.

   Mechanical rust remover.

   Protective device from breaking the wire.

   melting device.

   Pressure washer.

   Apparatus for electrolysis acid washing.

   Apparatus for washing with cold water.

   Apparatus for washing with hot water.

   Drying machine.

Drawing mill with winder

copper plating line

1. Uncoiler

   Control-measuring device

   Reservoir for hot water

   Alkali tank with electrolysis

   Activation reservoir

   Copper plating tank

   Neutralization tank

   Dryer

   Block and winder

   Control Panel

high speed winding machine

1. Main bobbin

   plastic bobbin

The cost of wire production equipment

The cost varies greatly depending on the manufacturer. Chinese cars are the cheapest, and the choice here is really large - the production of the Celestial Empire is constantly growing, and there are usually a lot of suppliers. You can find official representatives in Russia, but in this case you will have to pay a little more for intermediary services, so if knowledge of the language (at least English) allows, you can go to another country for negotiations. Just do not forget that the equipment must still go through customs, and transport costs must be taken into account.

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However, there are also simpler lines that are designed for small-scale production and for obtaining very a simple product. The simplest drawing mill costs about 200 thousand rubles, a fully equipped line, designed for large volumes and representing the most modern equipment, can cost up to 15 million rubles. And even this cannot be called the limit figure, there are much more expensive machines that work with other types of material. To the cost of the equipment you need to add its transportation, customs operations, installation and commissioning, sometimes this figure can be up to half the cost of equipment. If you cooperate with manufacturers not in China and not in Russia, but, for example, in Europe, then the amount needs to be increased several times more.

Advertising in this production is unlikely to be effective, the entrepreneur must pay attention to the promotion of products by the employees themselves. If follow state standard, you can get a regular product that is distinguished by the usual level of quality, and the end consumer will be satisfied - he does not need more. The reseller looks first of all at the price, as well as at the discount system, because he expects a good discount when buying large lots. When the enterprise becomes famous, consumers (meaning wholesalers, distributors, dealers, intermediaries, resellers) themselves will begin to contact the plant for products, industrial wire (used in other industries) is required by plants in large quantities so they are looking for suppliers themselves. To solve this issue, you can create your own website, which contains information about the company and its offer, such support can attract a considerable number of consumers, so this is what you should think about from the first day of production. In the future, you can try to go directly to retailers in order to bypass wholesalers who set their percentage on final cost products.

In this type of business, the first time will almost certainly be difficult, however, when starting any production, you need to rely on enough long term payback (up to several years) and many difficulties at the first stages: conquering your part of the market, working with consumers, increasing the client base. But there are quite a lot of prospects, you can constantly expand your production (namely, expand, and not increase volumes unnecessarily), that is, start producing other metal products or wire from other materials. If you open your laboratory department, then it will be possible to find new alloys and combinations of components; for example, carbon makes steel hard, silicon and manganese make it elastic, but sulfur, phosphorus, chromium, nickel and nitrogen are harmful impurities. Of course, the raw materials will not always be delivered pure, and they must either be further refined or produced in-house. The laboratory department will significantly improve the quality of products and gain a serious competitive advantage, however, its opening is a project with a long-term payback (like any know-how), and most often it is possible only after a few years of work.

Matthias Laudanum

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A wire is a metal cord or thread that is obtained by pulling through holes that are progressively smaller. Another name for this process is drawing, and it was it that served as the basis for the creation of the word “wire” itself. Wire is a versatile material that is an excellent base for creating many other products. Moreover, they can be used in both simple and complex mechanisms. In addition, in some cases, piece samples are required, and in some serial batches.

EPS-Service LLC offers a wide range of such products. According to drawings and terms of reference the customer can produce both standard and unique parts in their characteristics. At the same time, the work can be made of any grades of steel or alloys. Among domestic materials we can offer various grades of steel and alloy steel. From imported materials - stainless wire and several grades of steel wire. In addition, the products required products can be made of high-temperature and corrosion-resistant alloys. The wire can have not only a circular cross section, but also a square, trapezoidal or even hexagonal one. Regardless of the purpose and complexity of the order, the EPS-Service company conducts a quality test. Thus, we guarantee the reliability of our products.

Wire processing is carried out on specialized bending equipment or special machines, multiformers. But before starting the direct creation of the product, the wire must be pre-treated. Factories almost always produce wire in rolls. And often it is covered with rust or scale. Therefore, the desired piece of wire is cut off from the roll, straightened with a suitable mechanically, depending on its hardness, and its surface is carefully cleaned. Most often, wire products play the role of a frame or reinforcement. Therefore, the requirements for the spring properties of such parts are minimal. At the request of the customer, the finished product can be further processed. For removal internal stresses that may occur in finished products from wire, heat treatment can be carried out. This procedure ensures the stability of the material and is recommended in the production of springs. If necessary, you can grind the ends of the product. As a final treatment, it is possible to apply coatings of minimal, medium or strong resistance. This will improve the anti-corrosion properties of the product and give it an improved appearance. The customer can choose which type of processing will best suit the operating conditions for him.

The most popular wire products are construction clamps (and flexible connections), anchors, mesh elements, spring cotter pins, washers, suspensions, paper clips, brackets and latches, as well as various rigging elements. Wire products are used in mechanical engineering, instrument making, and machine tool building. They are actively used in the production of household, industrial and agricultural machinery.

The company "EPS-Service" guarantees the manufacture of wire products of any complexity, in compliance with all necessary requirements.