Profitability of what to open a toilet paper business. Toilet paper production equipment

Modern, high-quality and pleasant to the touch toilet paper is in stable demand. To organize a mini-production, you need a little: a spacious room with communications and several machines.

toilet paper technology

Preparation of raw materials: waste paper is cleaned of impurities, crushed and moistened. Served on a sieve, where small inclusions (glasses, paper clips) are sifted out.

Washing of raw materials: the cleaned mass enters the tank, where it is thoroughly washed. The price and quality of the finished product depends on how thoroughly the raw materials are cleaned.

Grinding: wet raw materials are ground into a homogeneous mass and transported to a pressure vessel.

Achieving concentration: the mass is poured into a tank, where the necessary amount of water is added to give the raw material the necessary properties.

Production of roll blanks: the mass is fed to the paper machine in a uniform layer. Water flows through the kapron network, the mass is transported along the grid to the drying shaft. It rotates slowly, the mass is dried with steam at +120 degrees. The dried semi-finished product is cut off with a scraper-type knife. Almost finished paper is dried and wound onto the sleeves.

Rewinding and embossing: The reel is passed to the equipment for embossing and rewinding into a long roll. Next, it will be packaged and cut into pieces of standard length.

Raw materials for production

Waste paper of different categories is used as a raw material for the full production cycle:

• white lined paper;
• cardboard;
• book and magazine paper;
• White paper;
• newspapers.

Coated and glossy paper is not suitable as a raw material. With an accelerated cycle, ready-made cellulose hygienic raw materials are used. Mini-production brings less profit than a full cycle.

Toilet paper production equipment

The full cycle of manufacturing toilet paper from waste paper involves the use of the following machines:

• a paper machine, which consists of a pulper, an electric generator, a vibrating sieve, a mill, a washing device, mixers, cleaners;
• machine for cutting rolls;
• bobbin-unwinding equipment;
• packaging machine;
• pasting apparatus;
• machine for the manufacture of cardboard sleeves.

If you plan a mini-production for the processing of paper blanks of a sanitary and hygienic category, you can limit yourself to:

• rewinding and winding machine;
• cutting;
• packaging.

Main Features of Rewinding Machine

• The productivity of a mini-factory with a full cycle is from 1 ton of finished products per day with an efficiency of up to 90%;
• all types of machines work with raw materials with a density of 13 to 40 grams per cubic meter;
• linear speed is about 200 meters per minute;
• water consumption is more than 3 cubic meters per day;
• the maximum number of layers of finished toilet paper is 3;
• most modern machines are equipped with perforation rollers;
• maximum width and diameter of the bobbin: width varies from 13 to 26 cm, diameter up to 110 cm;
• engine power from 5.5 to 11 kW;
• Three people are needed to operate the mini-factory.

Automatic lines for the production of toilet paper are equipped with options for stopping the movement in the absence of cores, breakage of the tape. As well as automatic tape cutting, sleeve loading.

Powerful machines are equipped with pneumatic devices for starting and stopping the perforation mechanism, approaching and removing calendering rollers, loading the bay.

Main Features of the Rewinder

The machine is used to rewind the sanitary warp into logs of the required diameter. In the future, rolls of toilet paper or paper towels are made from them.

A bobbin with a base is fixed on the shaft, which is passed through the embossing rollers and wound into a log or onto a cardboard sleeve. The log (a long roll of paper ready to be cut) enters the cutting machine, where rolls are formed for sale.

Characteristics:

• maximum diameter and width of the reel;
• maximum width and diameter of the log;
• voltage and frequency of the mains;
• power and frequency of rotation of the electric motor;
• number of electric motors;
• method of changing the speed;
• dimensions and weight of the machine.

Using a bobbin unwinder allows you to achieve the following results:

• softening of finished products;
• denser winding on the sleeve;
• paper embossing - improves appearance and quality;
• small defects are removed.

It is advisable for mini-shops for the production of toilet paper from the finished base to purchase a reel-to-reel machine complete with a roll-cutting machine.

The first video demonstrates the work of a semi-automatic line for the production of toilet paper, the second - an automated one:

Overview of mini-factories on the market

paper machine

Machine type	Steam		Electric
Productivity	1.5 t/day		1.0 t/day	1.5 t/day
Power consumption, kW/h
Power consumption (steam), kg/h	300	300	—
Paper web speed, m/min	25-30	30-35
Paper web weight, g/sq. m
Paper web width, mm	1250

The most profitable business is the one that produces products that are in constant demand. One of those essential items is toilet paper. Its release is quite cost-effective, but it has a number of features that a novice businessman needs to know about.

Gone are the days when toilet paper was in short supply. Today, this product is quite affordable, dozens of varieties of paper are offered to the attention of buyers: bleached, dyed, flavored, two and three-layer, decorated with drawings, especially soft and environmentally friendly. You can buy the coveted roll at any supermarket, kiosk or convenience store.

A wide supply makes it difficult for new entrepreneurs to enter the market. Among the complexities of this business:

• large initial investment;
• abundance of competitors;
• possible implementation issues.

There are advantages to the paper business as well. Among the main ones:

• stable demand for products;
• availability of raw materials;
• good selection of production equipment.
• How to organize production: step by step instructions

The production of toilet paper as a business is possible in 2 versions. In the first, waste paper of all kinds is used as raw material, from newspapers to cardboard. In the second, a cellulose semi-finished product is taken for production.

The second way is much more expensive., therefore, a novice entrepreneur should focus on the production of a full cycle, which begins with the processing of waste paper.

The production of stretch ceilings as a business: where to start and how to succeed in this area, you can find out

Industrial production of toilet paper: equipment and cost

The main stage of production is the selection of a suitable room. The production workshop should be spacious enough, its optimal size is 150 square meters. m. The premises should be zoned, fencing off deposits for the storage of raw materials and products prepared for sale.

The workshop must be equipped with water supply, sewage and electricity connections are required. The most convenient option is to rent a room at the factory.

Buy production equipment. For the production of paper from the zero cycle, production lines are offered that can produce up to 1 ton of products per day. The kit includes: paper machine with the function of cleaning raw materials. It includes:

• electric generator
• breaker
• paper mill
• shaker
• agitators
• cutting machine
• unwinding machine
• packaging equipment
• pasting table
• equipment for the production of cardboard sleeves (optional).

On the market you can find many offers for sale and Choose an option that includes delivery, installation, repair and staff training.

Later, the production line can be supplemented with equipment for the production of paper towels, napkins and other products.

Buy raw materials. For the production of toilet paper, waste paper of any class is suitable: newspapers, cardboard, magazine and book, bleached and lined paper. For production, cardboard sleeves or cardboard for their production are needed, as well as nets and cloth. All materials must have certificates of conformity.

How to open a furniture production from scratch and what equipment is required for this - read

Manufacturing process: how does waste paper turn into toilet paper?

The production process consists of several stages. 1 worker copes with maintenance of the production line:

1. Raw materials are sorted, cleaned, filled with water and crushed. After that, the paper mass enters the sieve, where it is freed from foreign inclusions.
2. The paper mixture is washed in the tank. The purer the initial raw material, the less water is lost during the washing step.
3. In a special mill the washed pulp is crushed and then fed into the pressure tank.
4. The prepared mass is mixed with water. The liquid substance is poured onto the grid and distributed over it in an even layer. Excess water drains and is sent to wash a new portion of the raw material.
5. The paper enters the drying drum, and after drying it is removed from the grid of the paper machine with a special knife. The resulting tapes are sent to the final dryer, after which they are wound into reels (with or without a sleeve), and then cut.
6. The dried paper is embossed on an unwinder and then rewound. At this stage, it is possible to create multilayer paper.
7. The finished reel is wrapped with a label and cut into finished rolls. Products are weighed and packed in film or cardboard boxes, which are delivered to the warehouse of products intended for sale.

Toilet Paper Business Plan: Costs and Profits

Full-cycle production requires large one-time investments. So the business plan for production includes:

1. rent of premises (150 sq. m) - 75,000 rubles per month;
2. production line - from 110,000 rubles.

The production of 1 ton of toilet paper will cost about 7,000 rubles. This amount includes the cost of raw materials, water, electricity, consumables, as well as the wages of the worker serving the line.

The wholesale cost of toilet paper is 5 rubles per roll, so the profit will be 3.7 rubles. Thus, from 1 ton of toilet paper, you can make a profit of 2,400 rubles.

and the order of their implementation in practice - in our new article at the link.

With a one-shift operation of the line and a five-day working week, the profit per month will be 520,000 rubles. After deducting all monthly expenses, the net profit is 280,000 rubles per month.

The profitability of the business is quite high, investments will pay off in 7-8 months.

Features of product sales

Despite the high demand, it is not easy to profitably sell the issued paper. Supermarkets are interested in large quantities of quality goods, but in order to force competitors off the shelves, they will not only have to lower the price, but also pay for the right to sell. As a result, profits will decrease significantly, despite the high turnover, the company will operate on the verge of breakeven.

A more profitable option is cooperation with chain stores of the “neighborhood” format, hardware stores, and small independent stores.

With outlets like this you can sign long-term contracts, providing constant channels of implementation.

Keep an eye on competitors' offers. A profitable market constantly attracts new players who can move you from your usual place at any time. To maintain a decent level of sales, you will have to monitor price changes, offer wholesalers interesting bonuses and discounts.

How toilet paper is produced in practice, you can find out in this video:

Toilet paper is included in the category of essential products. This fact explains the high demand for these products among various segments of the population. Modern production technology allows the production of various types of these products. It should also be noted that this production technology is based on the same devices that are used in the manufacture of disposable napkins and towels. This means that the launch of the toilet paper workshop will allow the production of a whole range of different products. In this article, we propose to consider the production of toilet paper as a profitable business and get acquainted with all the nuances associated with the implementation of such a project.

The production of toilet paper and paper towels is a very profitable business area.

Is this business profitable?

Every entrepreneur who writes a business plan must conduct an economic study in order to determine the level of profitability of the business. The toilet paper business has a number of features. According to experts, this direction has the highest level of competition. Every year, several dozens of different companies offering the products in question appear on the domestic market. In order to be able to recoup all its costs, the entrepreneur must take into account consumer needs. Single-layer paper has long lost its popularity. Today, buyers choose products with several layers impregnated with various flavors.

It should be noted that the high level of competition in this area is not an obstacle for new companies. According to experts, finding your audience is quite simple. To do this, the entrepreneur needs to offer consumers high-quality products that meet all modern requirements. . The main advantage of this business is the ability to sell goods in large quantities. As practice shows, even small retail outlets buy these products in increased volumes. This factor contributes to the rapid payback of invested capital.

A well-organized business will allow you to receive high profits on a regular basis.

Features of the production of toilet paper

When compiling a business plan, you should take into account all the features of the chosen direction of business activity. In this example, it is very important to identify those products that are more in demand by the population. This step will allow not only to obtain information on the value of production volumes, but also to determine the approximate level of profitability of the enterprise.

Business success largely depends on proper planning and organization of the technological cycle

All varieties of toilet paper presented on the shelves of retail outlets can be divided into two conditional categories: a roll with a sleeve, and paper without a sleeve. It is important to note that these products are manufactured on the same equipment. The only difference between these categories is the cost of the products. Products that do not have a sleeve are more beneficial for both the end user and the manufacturing company. However, people with a high income level prefer to purchase products belonging to the first category.

It should also be noted that there are two main methods of production of the goods in question. The level of initial investment and the rate of return on the project depends on the choice of a specific technology.

1. The first method is acquisition of a production line with a full cycle. In the case of this type of equipment, recycled paper is used as a raw material.
2. The second method is purchase of a line with a simplified cycle. In this case, a paper-cellulose base is used for the manufacture of products. To rewind raw materials, special equipment and machines are used that cut the finished product into small rolls.

According to experts, the use of the first method is more appropriate, despite the need to invest a larger amount for the purchase of production equipment. It should also be said that the cost of equipment with a simplified cycle is quite high, which leads to an unjustified increase in the cost of the goods themselves.

How to organize production

Having drawn up a business plan containing information about the intricacies and nuances of the chosen line of business, you can proceed to the implementation of the project. At the initial stage of this process, you should decide on the form of ownership of the business.

Company registration

An entrepreneur who wants to engage in this type of business should obtain the status of a legal entity. The fact is that most of the enterprises involved in the supply of raw materials cooperate exclusively with organizations. In order to register, you must have a lease agreement for a production workshop with an area of ​​​​more than one hundred square meters. You can register a business both independently and through special agencies that provide such services. The cost of registering a business is about ten thousand rubles. It is important to note that this type of business is subject to mandatory licensing. The cost of the license is one hundred and forty thousand rubles.

In order to start production, you must obtain permission from the SES. This permit is issued only to those entrepreneurs who have already registered with the tax authorities and have a real estate lease agreement in their hands.

Before deciding to start a toilet paper business, it is necessary to conduct a thorough and high-quality market analysis, as well as prepare a business plan.

Requirement for production shops

The considered type of production requires the presence of a room with a large area. To organize a workshop for the production of toilet paper with a full production cycle, an area equal to one hundred and fifty square meters will be required. Ceiling height must be at least four meters. In order to find such a property will have to spend a lot of time. As practice shows, renting such a workshop can take a significant part of the budget.

Rented property should be divided into three main areas. The workshop itself will be located in the first zone, where machines and other equipment for the production of toilet paper will be installed. The second zone is intended for storage of raw materials and their further sorting. The third zone should be allocated for the organization of a warehouse for finished goods. In addition, it is necessary to equip a rest room and a locker room for employees, as well as install showers. In addition to the production workshop itself, it will be necessary to organize an office for the company's administration.

Staff

In order for the enterprise to operate at full capacity, it is best to organize work in several shifts. In addition to auxiliary workers who will maintain the line, it will be necessary to hire a process engineer and a storekeeper. In addition to the above workers, a driver may be required with his own small van or truck.

The recruitment of such an employee will reduce the costs associated with the search for counterparties who will be involved in the delivery of finished products to customers. You will also need an accountant who will take over the financial activities of the company.
It should be noted that in the case of opening a whole plant, much more employees will be required. Some entrepreneurs combine several job positions in order to reduce the cost item. This step can lead to overload of workers, which will negatively affect overall productivity.

Necessary equipment

For the manufacture of toilet paper and other similar products, you will need to purchase production equipment. To date, ready-made lines are available for sale, which can significantly reduce the cost item. When choosing production equipment, experts recommend paying attention to such parameters as the complexity of commissioning and the period of warranty service. As practice shows, the quality of devices depends on the price category of equipment.

In order to get started, you will need to purchase a rewinding machine, a cutting machine and a bushing unit. In addition, equipment for packaging finished products and a pasting table will be required.

The main difficulty in this business is high competition and market saturation with products.

Toilet paper production - equipment cost:

1. Fully automated line- from two and a half million rubles.
2. Semi-automatic line- from one and a half million rubles.

Entrepreneurs who do not have such a large capital are trying to reduce the expense item by purchasing used machines. Of course, this step will save money, but you should take into account the high probability of equipment failure. It is recommended to purchase a used machine for the production of toilet paper only if you are confident in the quality of the proposed units. The best way out of this situation is to purchase those devices that are under the factory warranty.

Where to get raw materials

When choosing production equipment, it is very important to consider the quality and type of raw materials that will be used to produce the final product. . To date, toilet paper is made from waste paper or a special basis.. The paper-cellulose base is produced in the form of rolls, several meters wide. The weight of such rolls can reach five hundred kilograms. The purchase of a paper machine allows you to make this base from recycled paper.

It is important to note that packages, sleeves and labels must be ordered separately. When organizing a mini-workshop, the above-mentioned base is used, which is cut into separate rolls. The full production cycle implies independent processing of raw materials and production of finished products. According to experts, the second option is more profitable. It should be noted that the regulatory authorities have established certain standards for the processing of raw materials. To date, the use of old prints, cardboard, books, as well as plain white paper is allowed. The choice of raw materials affects the quality of the finished product and affects its final cost.

Markets

For the successful implementation of this project, it will be necessary to conclude contracts with retail outlets. In the business under consideration, it is very important to find large buyers who will purchase wholesale lots of goods. It is important to emphasize that in this case there is no need for a large advertising campaign in order to attract the attention of the end buyer. To organize the sale of existing products, you will need to hire managers who will independently call potential customers. In addition, it will be necessary to give advertisements in printed publications intended for entrepreneurs.

The equipment used in the production of toilet paper varies in complexity and price, respectively.

Costs and expected profit

The business plan of each project should contain a financial model. This model is compiled on the basis of both current and planned costs. Using the financial model, you can get information about the level of profitability of the chosen direction and the rate of return on invested capital.

Let's get acquainted with the costs associated with the opening of this production. The total cost of registering a business will be about one hundred and fifty thousand rubles. The cost of renting the necessary premises is about seventy thousand rubles a month. More than one and a half million rubles will be needed in order to purchase a production line. In order to buy raw materials, packaging and labels, you will need about six hundred and fifty thousand rubles. The size of the item of expenses for the salaries of employees and other production costs varies from one hundred and fifty to two hundred thousand rubles a month. Summing up all of the above, we can conclude that in order to organize this business, you need to have about 3,000,000 rubles.

The level of profitability of the business in question is about twelve percent. This means that the invested capital will pay off after several years of continuous operation.

Conclusions (+ video)

The toilet paper business is a high cost venture. However, a competent approach to the implementation of a business plan can not only reduce the rate of return on investment, but also significantly increase profits. For this purpose, it is necessary to increase the range offered and work with different categories of consumers.

Millions of people in our country use toilet paper. This segment of the market opens up endless opportunities for businessmen, since the demand for such a product does not fall.

The production of toilet paper as a business attracts start-up entrepreneurs with high profitability and quick payback. This is a great option for those who want to open a promising and profitable business.

Business plan

Before you write a business plan for the production of toilet paper, you need to carefully consider everything and weigh the pros and cons. At the planning stage, it is necessary to take into account all items of expenditure in order to determine the amount of the initial investment. To successfully start a business, you will have to invest a solid start-up capital, most of which will be spent on the purchase of expensive equipment for the production of toilet paper. If you do not have your own money, do not give up. Recently, the state has begun to provide comprehensive support to small businesses, so you can try to get a subsidy or grant. In extreme cases, you can take a loan, but this is undesirable for start-up entrepreneurs.

Another way to get money is to look for investors or components that will help you implement your plans and realize your business idea.

The most important stages in the organization of the production of toilet paper and napkins:

• Registration of permits;
• Equipment of the enterprise;
• Search for distribution channels. Establishing relationships regarding the wholesale supply of finished products.

If you have never done such a business and do not know where to start, you can buy a ready-made toilet paper business. In this case, you will receive ownership of an operating enterprise with an established production process, employees and sales markets. This option is perfect for start-up entrepreneurs with unlimited financial resources. But be extremely careful and attentive. Before purchasing a ready-made business, consult with experienced financiers and experts. They will help you make the right choice.

Arrangement of the premises

Today, many specialized companies are engaged in the sale of the toilet paper business, so it will not be difficult to acquire a ready-made operating enterprise. If you want to build your business from scratch, you will have to deal with the choice of premises and its equipment. To accommodate all the equipment, you will need a production room with an area of ​​​​at least 150 square meters. meters with a ceiling height of 4 meters.

The enterprise must be divided into separate zones:

• Warehouse for raw materials;
• Dressing room for workers;
• Warehouse for storage of finished products.

Equipment selection

The market is overflowing with offers of various production equipment, so machines for implementing the business idea of ​​toilet paper production can be purchased without any problems. The cost of equipment depends on its performance and degree of automation.

The production line consists of the following units:

1. Paper machine;
2. Machine for cutting rolls;
3. unwinding machine;
4. Packing machine;
5. Paste table.

Over time, when there is a profit, you can also buy a machine for making cardboard cores, if they are provided for by the technology you have chosen. If you are planning to implement this idea of ​​​​manufacturing from Europe in a garage, you can purchase low-cost low-power equipment. For a large-scale production enterprise, an expensive automatic line with high productivity is required.

Raw material

What profitable production can be opened with minimal investment? The answer to this question is sought by many aspiring entrepreneurs. If you want to start from scratch, toilet paper is not the best option, because in order to start such a business, you need a certain amount of start-up capital.

The most expensive equipment is for the production of toilet paper from waste paper. This is a rather time-consuming process that requires special training and experience. Therefore, if you are planning to open a small business at home, it is better to purchase a ready-made base and bushings. In this case, you do not need sophisticated equipment and significant financial investments. The most important thing is to find reliable suppliers of raw materials from whom you can buy high-quality material with all the necessary sanitary certificates. As a rule, the base is supplied to enterprises in rolls weighing 600 kg and 4 m long. It costs about 18 thousand rubles per 1 ton.

Technological process

Consider the technology for the production of toilet paper from waste paper.

This process consists of the following steps:

1. Preparation of raw materials. To obtain high-quality products, it is necessary first of all to clean recyclable materials from impurities. To do this, it is crushed and mixed with water. The wet mass is filtered through a special sieve to clean it of small debris - paper clips, glasses, etc.;
2. Flushing. The cleaned mass is sent to the tank and washed with water. The quality of the final product largely depends on the duration of washing;
3. Fine grind. The raw material is mixed with pure water and crushed until it turns into a water-paper mass;
4. concentration adjustment. From the pressure tank, the mixture is fed into a special container in which the proportions of the composition are regulated. Here, unnecessary moisture is removed from the paper pulp;
5. Roll blanks. The suspension is squeezed out through a nylon mesh, which also serves as a transport mesh. Excess liquid enters the circulating tank, where it is again used to wash the raw materials. The paper pulp is sent to a drying drum, where it is completely dried, cut and wound into rolls;
6. Unwinding and embossing. The finished reel is installed on an unwinding machine on which embossing is performed;
7. Roll cutting and packing. Rolls are cut on a machine for the production of toilet paper, sealed with a label, packaged and sent to a warehouse.

Another profitable garage production idea from China is the production of wet wipes. Such a business has excellent profitability indicators. There is not yet a high level of competition in this market segment, so newcomers can achieve great success in this business.

Financial calculations

Now let's calculate the approximate cost of producing toilet paper. In order to start such a business, you will have to invest a certain start-up capital. First of all, it is necessary to purchase equipment for the production of toilet paper:

• Rewinding and winding machine - 800 thousand rubles;
• Cutting machine - 50 thousand rubles;
• Packing table - 50 thousand rubles.

In total, you will spend approximately 900 thousand rubles. In addition, it is necessary to allocate 450 thousand rubles for the purchase of raw materials and another 360 thousand rubles for the repair of the production facility. The total amount will be 1,710 thousand rubles.

Don't forget about monthly expenses:

• Purchase of the basis for the production of toilet paper - 600 thousand rubles for 30 tons;
• Labels - 30 thousand rubles;
• Payment of utility bills - 15 thousand rubles;
• Packaging and transportation of finished products - 65 thousand rubles;
• Salary for workers (5 people) - 70 thousand rubles;
• Premises rental - 50 thousand rubles;
• Unforeseen expenses - 30 thousand rubles.

Total: 860 thousand rubles.

Profit

The cost of 1 roll of toilet paper is 2-3 rubles. The final price depends on the color, thickness and type of material. On the market, such products can be sold in bulk for 5 rubles, respectively, you will receive 2-3 rubles of profit from each roll. A small business can bring in monthly revenue of 500-600 thousand rubles. Of these, more than 60% - net profit.

Business Profitability

In order for mini-production of toilet paper to bring a good profit, it is necessary to find at least two reliable sales channels for finished products. If you cannot reach retailers directly, enter into a partnership agreement with intermediaries who will collect all finished products in bulk. In this case, you can sell large quantities without waiting for buyers to appear. Of course, this will affect the price of products, but all losses can be covered by increasing production volumes.

If we talk about the profitability of the production of toilet paper at home, then its indicator is at a fairly high level. According to experts, such an enterprise, with a competent approach, can pay off in 10-12 months. If you decide to buy a toilet paper business with an established production process and sales of finished products, the payback will come in 8-9 months.

Business Advantages and Disadvantages

Which production is profitable to open in 2019? You can get the answer to this question after you get acquainted with the advantages and disadvantages of the business.

Pros:

• Stable and high demand for goods;
• One production line can produce a wide range of products (toilet paper, napkins, etc.);
• Available and inexpensive raw materials.

Minuses:

• High level of competition;
• A small markup;
• Large initial investment.

Judging by the reviews, the production of toilet paper as a business is a fairly profitable business that can be opened in any region of the country. If you are determined to succeed, discard all doubts and boldly get to work.

Modern production technologies make it possible not to be limited to single-layer toilet paper rolled into a roll, but to expand the range of two and three-layer ones, with a cardboard or plastic sleeve, to produce a wide “family” roll instead of a standard 50-meter roll, to add flavors or various reliefs and embossing.

 

Wide kitchen towels made of paper are beginning to be in great demand. The technology of their production is no different from the production of toilet paper. Over time, paper napkins should also be included in your assortment. As canteens, and for facial hygiene. Also, the product can be produced with a print in the form of banknotes, jokes or various instructions, etc.

Raw materials for production

The main raw material for production is a paper base for sanitary purposes (supplied in rolls on a sleeve), which is made in accordance with GOSTs from waste paper of various grades. The base can be from one to two meters long and weigh from 100 to 600 kilograms.

Waste paper can also be used as a raw material. When using waste paper, more expensive equipment will be required, but this will save on raw materials. Cardboard core for paper can be purchased separately or produced independently. For its manufacture, you will need special glue (for example, "Dextrin") and cardboard in roles. You will need wrapping paper or polyethylene, as well as labels with the company logo.

Required equipment

Manufactured products can be divided into two types:

1. toilet paper with a sleeve (sleeve);
2. toilet paper rolled into a log without a sleeve (sleeve).

It is worth noting that for the first option, the sleeve will have to be bought separately, or made independently, but this will require an additional machine. In the second case, there will be less raw material costs, but the demand for such products is much lower than for paper with a core.

You can find examples of a complete set of a production workshop in the section equipment for the production of toilet paper.

There are two types of production equipment:

1. production using a paper base for sanitary purposes;
2. production using waste paper.

The second option requires more expensive equipment.

Minimum equipment required to produce toilet paper from tissue paper:

• rewinding and winding machine;
• cutting machine;
• packing table.

Technology for the production of toilet paper, the raw material for which is the paper base for hygienic purposes:

1. the paper base is installed on the drum;
2. then it is passed through the perforation blocks and embossing jobs;
3. wound on a wide sleeve (sleeve) or twisted into a log without a sleeve;
4. rolls of the desired width are formed on the cutting machine.
5. rolls are packed in plastic or paper bags.

In the production of toilet paper from waste paper, additional equipment is required for rinsing, shredding, drying and then removing the paper tape with a scraper knife.

Sales

For the manufacturer, there are two main distribution channels:

• sale through intermediary organizations (wholesale companies).
• sales directly, through the conclusion of contracts with stores

Profitability of production

A feasibility study for investing in the organization of a business for the production of toilet paper.

To start production, the following expenses will be required:

The expenditure part of the workshop activity consists of the following types of expenses

• The cost of manufacturing products
• General expenses

The cost of production includes the following costs:

General expenses include:

• Room rental (100 sq.m.): 50 thousand rubles.
• Wages for employees (5 people): 70 thousand rubles.
• Other expenses: 30 thousand rubles.

The price for a roll of economy quality paper costs 3.2 rubles per roll (wholesale price). When reaching the predicted productivity - 300 thousand rolls, the monthly revenue is 960,000 rubles. Calculation of profitability of activities (averaging indicators)

Provided that the expected performance is reached within 6 months, the full return on investment in the organization of the production of toilet paper from waste paper is 24 months.